Design of Large Size Axle Diameter Measurement System

Daguang BAO, Bingren ZHANG, Hongshuang LIU

Abstract


In this paper, a new method based on micro array LED dynamic axle diameter measurement system is proposed, which can achieve dynamic, rapid, accurate and non-contact measurement of the diameter of the axle, and combine the latest high-tech non-contact measuring method with the diameter measurement of shaft parts. In this paper, the measurement method is analyzed, and the characteristics of machine vision technology are described in detail, it introduces the working principle of the non contact CCD outer diameter measurement system and the method for measuring axle diameter. And the hardware design of the electronic control system is studied in depth, finally carries on the test to the detection system, in the diameter measurement range of 0~Φ300 mm, the system detection accuracy is less than or equal to ±2 μm, the data meet the detection precision index of the system requirements.


Keywords


Non-contact measurement; CCD detection; Detection accuracy; Machine vision

Full Text:

PDF

References


Barreto, D., & Alvarez, L. D., & Abad, J. (2005). Motion estimation techniques in super-resolution image reconstruction. A performance evaluation (pp.254-268). Sveučilište u Zagrebu.

Fan, F. Y. (2008). Design of a portable non-contact diameter measurement system based on linear array CCD. Changchun University of Science and Technology.

Fei, Y. T. (1998). Error theory and data processing. Beijing: Machinery Industry Press.

Ghosal, S., & Mehrotra, R. O. (1993). Moment operators for subpixel edge detection. Pattern Recognition, 26(3), 295-306.

Guo, L. (2006). Research and implementation of fast and accurate measurement method for shaft parts based on CCD (pp.9-12). University of Chongqing.

Heath, M., Sarkar, S., Sanocki, T., & Bowyer, K. (1998). Comparison of edge detectors. Computer Vision and Image Understanding, 69(1), 38-54.

Jiang, Z. N., & Yi, Q. S. (2013). Data processing of non contact diameter measurement experiment based on CCD. Journal of Guangxi Normal University for Nationalities, 30(3), 22-23.

Jiang, X. Y., & Bunke, H. (1999). Edge detection in range images based on scan line approximation. Computer Vision and Image Understanding, 73(2), 183-199.

Jin, T., & Luo, B. (2011). High speed transmission and control design of CCD photoelectric measurement signal. Modern electronic technology, 34(18), 142-145.

Li, S. X. (2012). Design and research of industrial camera data acquisition system for linear array CCD. Nanjing University of Science and Technology.

Li, Y. S., Young, T. Y., & Magerl, J. A. (1988). SubPixel edge detection and estimation with amicroprocessor-controlled line scan camera. IEEE Transactions on Industrial Electronies, 35(1), 105-112.

Liang, S. J. (2011). Research on non contact diameter measurement system based on linear array CCD. Nanjing University of Science and Technology.

Ma, D. J., Zhu, N., & Wang, C. J. (2006). Application of linear array CCD in high precision measurement system. Computer Measurement and Control, 14(2).

Ma, H. (2009). Instrument accuracy theory (pp.109-113). Beijing: Beijing University of Aeronautics and Astronautics Press.

Shin, M. C. (2001). Comparison of edge detector performance through use in an object recognition task. Computer Vision and Image Understanding, 84, 160-178.

Sun, N. (2003). Research on non contact measurement system using CCD’s relative position (pp.7-9). Beijing: Graduate School of the Chinese Academy of Sciences.

Szafarczyk, M., & Misiewski, M. (1983). Automatic measurement and correction of workpiece diameter on NC center lathe. Annals of the CIPP, 32(1).

Tang, T. S., Li, H., & You, Q. X. (2013). A new method to improve the measurement accuracy based on CCD. Optical Technology, 39(1), 82-83.

Tsai, R. Y. (19987). A versatile camera calibration teehnique for high-accuracy 3D machine vision metrology using off-the-shelf TV cameras and lenses. IEEE Journal of Robotics and Automation, 3(4), 323-344.

Wang, X. L., Duan, C. X., & Zhou, Y. (2011). Research on the method of high precision non-contact automatic measurement of outside diameter. Instrument Technique and Sensor, (8), 79-81.

Weng, J. Y., Cohen, P., & Hemiou, M. (1992). Camera calibration with distortion models and accuracy evaluation. IEEE Transactions on Pattern Analysis and Machine Intelligence, 14(10), 965-980.

Wu, M. H. (2011). Research on non contact micro displacement measurement system based on linear array CCD. Changchun University of Science and Technology.

Xu, X. Y. (2009). The working principle and application status of CCD. Audio Visual Radio and Television Technology, (5), 81-85.

Yan, L. W. (2008). Research on the measurement method and key technology of high precision large shaft parts (pp.1-2). Shanghai University.

Ye, J., Fu, G. K., & Poudel, U. P. (2005). High-accuracy edge detection with blurred edge model. Image and Vision Computing, 23(5), 453-467.

Zeng, L. J., Matsumto, H., & Keiji, K., et al. (1997). Two-directional scanning method for reducing the shadow effect in laser triangulation. Measurement Science & Technology, 8, 262-266.

Zhang, G. Y., An, Y., & Zhang, C. Z., et al. (1997). A dimension measuring system using semiconductor laser. Acta Armamntarii, 18(2), 125-128.

Zheng, W. X. (1992). The instrument accuracy design (pp.22-43). Beijing: The Publishing House of Ordnance Industry.




DOI: http://dx.doi.org/10.3968/n

Refbacks

  • There are currently no refbacks.


Copyright (c) 2017 Daguang BAO

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.


Share us to:   


Reminder

  • How to do online submission to another Journal?
  • If you have already registered in Journal A, then how can you submit another article to Journal B? It takes two steps to make it happen:

1. Register yourself in Journal B as an Author

  • Find the journal you want to submit to in CATEGORIES, click on “VIEW JOURNAL”, “Online Submissions”, “GO TO LOGIN” and “Edit My Profile”. Check “Author” on the “Edit Profile” page, then “Save”.

2. Submission

  • Go to “User Home”, and click on “Author” under the name of Journal B. You may start a New Submission by clicking on “CLICK HERE”.


We only use three mailboxes as follows to deal with issues about paper acceptance, payment and submission of electronic versions of our journals to databases:
[email protected]; [email protected]; [email protected]

 Articles published in Management Science and Engineering are licensed under Creative Commons Attribution 4.0 (CC-BY).

 MANAGEMENT SCIENCE AND ENGINEERING Editorial Office

Address:1055 Rue Lucien-L'Allier, Unit #772, Montreal, QC H3G 3C4, Canada.

Telephone: 1-514-558 6138
Http://www.cscanada.net Http://www.cscanada.org

Copyright © 2010 Canadian Research & Development Centre of Sciences and Cultures